The metal bell-wound gasket is alternately wound with V-shaped metal belts and non-metallic strip fillers. The metal belt ensures the resilience of the gasket. Non-metallic strip packing ensures the airtightness of the gasket. Due to the combination of the above materials, gold-black winding mats are usually used under working conditions with severe temperature and pressure fluctuations. According to the requirements of the use situation, the inner diameter direction of the winding part is provided with inner and outer metal rings.
Specifications
Gasket tightening stress range
Installing metal spiral wound gaskets according to the recommended gasket tightening stress in the table on the right can effectively ensure system sealing.
characteristic
Metal energy-wrapped pads are used in a wide range of robust stresses.
Based on the materials used, the metal relay gasket can effectively ensure the sealing of the system within the system pressure of 400bar and the system temperature range of -196℃-1000℃. Sturdy and durable, easy to install.
The outer ring is easy to assemble and can prevent the gasket from being extruded and deformed.
Through the combination of metal winding tapes and tape fillers of different materials, winding mats suitable for different working conditions can be made according to customer needs.
Small wires that are easy to remove and will not be damaged during maintenance.
Flange sealing surface finish
Flange sealing flange surface, the processing smoothness requirement is between 3.2-6.3um.
Fill material |
With inner or outer ring |
With inner and outer rings |
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Gasket tightening stress(20℃) |
Gasket tightening stress(20℃) |
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Min(N/mrn²) |
Optimum(N/mm²) |
Max(N/mm²) |
Min(N/mm²) |
Optimum(N/mm²) |
Max(N/mm²) |
|
Graphite |
50 |
95 |
180 |
50 |
120 |
400 |
PTEE |
50 |
80 |
130 |
50 |
110 |
250 |
Hi-Temp |
50 |
95 |
130 |
50 |
120 |
250 |
Standard wrap mat appearance
RF1 type It is only made of a metal shaft wound around a belt and shaped packing, without inner and outer rings, and is suitable for sample tank flanges. |
SG type Except for the outer ring with centering reinforcement, the rest of the structure is the same as the RF1 type, suitable for concave and convex flanges. The centering reinforcement ring not only ensures fast and accurate centering of the gasket during installation, but also prevents extrusion damage when the gasket is installed and tightened. |
RF-IR type The basic structure is the same as the RF1 type. It has an inner reinforcing ring and is suitable for concave and convex flanges. The installation of the inner reinforcing ring can prevent the gasket winding area from being eroded or bent by the medium. |
SG-IR type Except for the inner reinforcing ring, its structure is the same as the SG type and is suitable for raised flanges. |
SG-RTJ type The basic structure is the same as SG type, and the dimensions are manufactured according to the requirements of the connecting surface flange. |
HX-R type The basic structure is the same as the SG type, except that the centering reinforcement ring is made of metal strips. Narrow size, suitable for centering heat exchanger gaskets. |
HX-RIR type Except for the inner reinforcing ring, the rest of the structure is the same as the HX-R type. Suitable for sealing connections of large heat exchangers and concave and convex flanges. |
Performance and features:
1. Able to withstand high temperature, high pressure and adapt to ultra-low temperature or vacuum conditions. By changing the material combination of the gasket, the problem of chemical corrosion of the gasket by various media can be solved.
2. Strong stress compensation ability. In working positions with frequent temperature and pressure fluctuations, the sealing performance is stable and reliable.
3. Excellent sealing performance.
4. The surface accuracy of the flange sealing surface in contact with the gasket is not high.
5. Easy to install and low gasket preload pressure.
6. Gasket coefficient: m=2.5-4
7. Minimum preload specific pressure: y=68Mpa
Metal wound gasket with special sealing surface with GT area
When the metal-wound graphite and packing tape may react chemically with the system medium or contaminate the medium, you can consider choosing GT zone wound pads to solve the problem. The inner and outer areas of the winding part of the JIINTAI GT zone winding pad are made of high-temperature resistant Hi-Temp ceramic filler tape and metal winding. The middle area is made of graphite or PTEE filler tape (depending on the media conditions) and metal tape wound to improve the air tightness of the gasket. This special structure makes the GT zone metal winding pad have the following characteristics:
Can ensure sealing under high temperature conditions
Good sealing performance
Combined with the above advantages and the inherent characteristics of metal winding pads, GT zone metal shaft winding pads are suitable for a variety of working conditions and have a wide range of uses.
Special bead shape Metal winding pads can be designed into a variety of shapes, such as oval, pear-shaped, with isolation strips, etc. Usually the isolation strips of metal winding pads are realized in the form of metal-coated strips. |
WL type The structure of the WL type metal winding pad is exactly the same as that of the RF1 type, except that a metal winding tape is installed on the outside for centering. Centering is achieved by tightening the metal winding tape on two opposite fastening bolts. For details, see the schematic diagram below. |
MH type The MH type metal maintenance pad has the same structure as the RF1 type, except that the shape is designed to be an oval shape suitable for the size of the manhole. |
HE type HE-type metal spiral wound gasket with isolation strip is usually used as a seal for heat exchangers or containers. Its basic structure is the same as RF1. The metal package isolation and thickness are usually smaller than the thickness of the spiral wound gasket. The spacer strip and winding pad are connected by welding. |
HE-SG type Except for the outer ring, the structure of the HE-SG type metal spiral pad is exactly the same as that of the HE type. |
|
TC/HH type TC/HH type metal retaining gasket is specially designed for sealing maintenance holes and special flanges (pipe covers or hand hole covers, etc.), and can be square, rectangular, oval, diamond-shaped or pear-shaped, etc. In the order form for special shape gaskets, correct detailed dimensional drawings must be provided. |
|
HE-SG-IR type Except for the inner and outer reinforcing rings, the structure of the HE-SG-IR metal relay pad is exactly the same as the HE type. |
Selection of filler tape materials
The table on the right can be used as a reference for the correct selection of filler tape. It must be emphasized that graphite materials may contaminate the medium or cannot withstand the erosion of chemical media. Only materials recommended in other tables will be selected, or GT zone metal winding pads will be selected.
Graphite
It has the advantages of better chemical resistance, not easy to age, good air tightness and suitable for high temperature working conditions. It is a commonly used sealing performance, but its applicable medium temperature exceeds the limit temperature that standard stone eggs can withstand.
APX2 Graphite
apx2 graphite has the characteristics of inhibiting mechanization and has the same sealing performance as graphite, but its applicable medium temperature exceeds the limit temperature that standard graphite can withstand.
PTFE
PTFE is a performance-enhancing synthetic material with the following properties:
Excellent chemical resistance
The max. temperature resistance can reach 260℃
Difficult to change
Good air tightness
Padding material |
Proper temperature (℃) |
Maximum use work pressure bar |
Air tightness |
Use medium |
|
Min |
Max |
||||
Graphite |
-200 |
450 |
400 |
Good |
Corrosive media |
APXA Graphite |
-200 |
500 |
400 |
Good |
Corrosive media |
PTFE |
-200 |
260 |
100 |
Good |
Corrosive media |
Hi-Temp |
200 |
1000 |
5 |
Average |
Gas |
Hi-Temp+APX2 |
-200 |
800 |
100 |
Good |
Gas |
Hi-Temp material
HI-Tomp is a mica-based material suitable for high-temperature applications. It is usually used in combination with stone eggs in metal wrapping in the GT area.
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When ordering metal winding pads, please indicate the following parameters:
1. Types of metal can wrapping pads 2.Flange standard 3. Pipe diameter and pressure level 4. Material type - inner ring -Metal wrapping tape -Packing drive -Outer ring |
Example JINTAI 2204 ASME B16.20 2''150lbs SS316 SS316 Graphite Carbon steel |
Product Introducing:
304 Steel Outer Ring, Graphite Spiral Wound Gasket is an industrial product commonly used in sealing engineering and is widely used in various equipment under high temperature, high pressure and corrosive environments. It consists of a 304 stainless steel outer ring and a graphite winding ring, combining the advantages of the two materials: the high strength of stainless steel and the good sealing and high temperature resistance of graphite.
1. Basic structure
Outer ring material: 304 stainless steel, with good corrosion resistance and mechanical strength.
Filling material: Graphite, with good high temperature resistance and corrosion resistance, can effectively fill the uneven gaps on the sealing surface to achieve a good sealing effect.
Wound structure: The winding structure of the gasket is usually spiral, which can effectively compensate for the slight unevenness between the flange surfaces during the sealing process and enhance the sealing.
2. Product characteristics
High temperature resistance: The high temperature resistance of graphite enables the gasket to maintain good sealing performance at high temperatures (up to about 550°C).
Corrosion resistance: The composite structure of 304 stainless steel and graphite provides strong corrosion resistance and is suitable for sealing corrosive media such as acids and alkalis.
Adaptable to high pressure: This gasket structure is suitable for high-pressure working environments and can withstand high internal and external pressures.
Adaptable to uneven flange surfaces: Due to the spiral winding design, it can compensate for the unevenness of the flange surface and ensure the stability of the sealing performance.
Good recovery: The graphite spiral wound gasket has good compression recovery and can maintain a good sealing effect after pressure changes.
3. Scope of application/application scenarios
This gasket is widely used in various industrial fields, especially in environments requiring high temperature, high pressure and strong corrosiveness. Specific applications include but are not limited to:
Chemical industry: Suitable for sealing pipelines and equipment for corrosive media such as acids, alkalis, and solvents.
Oil and gas industry: Used for sealing petrochemical equipment and high-pressure gas pipelines.
Power industry: Widely used in boilers, heat exchangers, steam pipes, steam valves and other equipment.
Metallurgical industry: Sealing in high temperature environments is often used in smelting furnaces, furnace bodies and cooling systems.
Food and pharmaceutical industry: In applications that meet hygienic requirements, such as food processing equipment and piping systems in pharmaceutical plants.
4. Common product parameters
Size range:
Outer diameter: Generally ranges from 50 mm to 2000 mm.
Inner diameter: Customized as needed, generally selected according to flange size.
Thickness: From 1 mm to 6 mm, the thickness can be adjusted according to sealing requirements.
Temperature range:
The working temperature of graphite materials can usually withstand a range of -200°C to +550°C.
Pressure range:
It can adapt to sealing needs from low pressure to high pressure, generally suitable for PN 6 to PN 40 or higher pressure levels.
Material selection:
Outer ring: 304, 316 stainless steel, carbon steel, etc.
Packing: High-purity graphite (natural or artificial graphite), sometimes composite materials containing graphite are used, such as polytetrafluoroethylene (PTFE) graphite composite gaskets, or other temperature-resistant and corrosion-resistant materials are used.
KEEP IN TOUCH
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READ MOREToday, with the rapid development of industrialization, the importance of sealing technology as a key link to ensure the safe and stable operation of equipment is self-evident. Jiangsu Jintai Sealing Technology Co., Ltd., as a leader in this field, has always been at the forefront of technological innovation since its establishment in 2004, focusing on the research and development and production of high-quality sealing products. Among them, spiral wound gaskets, as one of its core products, have won wide recognition and praise in the market for their excellent sealing performance, wide applicability and environmental protection characteristics.
Spiral wound gaskets, as an efficient and reliable sealing element, are cleverly designed to tightly wind metal strips and non-metallic materials (such as asbestos, graphite, PTFE and other environmentally friendly materials) through a special process. This structure not only gives the gasket excellent elasticity and recovery ability, but also effectively resists the erosion of harsh working conditions such as high temperature, high pressure, and strong corrosion, ensuring the long-term sealing effect of the equipment connection. Jiangsu Jintai Sealing Technology Co., Ltd. has continuously optimized the material ratio and production process to make the spiral wound gaskets it produces more excellent in performance and become the preferred sealing solution for many industries.
As a large-scale comprehensive sealing technology enterprise integrating R&D, production and sales, Jiangsu Jintai is well aware that technological innovation is an inexhaustible driving force for the development of enterprises. The company has a research and development team composed of senior engineers and technical experts. They keep up with the development trend of international sealing technology, constantly explore the application of new materials and new processes, and are committed to improving the comprehensive performance of spiral wound gaskets. By introducing internationally advanced production equipment and testing instruments, combined with independently developed core technologies, Jiangsu Jintai has successfully broken through a number of technical barriers, achieved a qualitative leap in product performance, and provided domestic and foreign customers with more high-quality and efficient sealing solutions.
While pursuing technological innovation and product upgrades, Jiangsu Jintai Sealing Technology Co., Ltd. has always regarded environmental protection as one of the core concepts of corporate development. In response to the environmental pollution problems that may be caused by traditional asbestos gaskets, the company actively develops and promotes environmentally friendly asbestos-free gaskets, including spiral wound gaskets made of advanced materials. These products not only have the same sealing performance as traditional asbestos gaskets, but also do not release harmful substances during use, are environmentally friendly, and meet the requirements of modern industrial green development. This move by Jiangsu Jintai has not only won wide acclaim in the market, but also demonstrated the good image of the company's active fulfillment of social responsibilities.
With excellent product quality and professional service capabilities, Jiangsu Jintai Sealing Technology Co., Ltd. has formed in-depth supporting cooperation with multiple industries such as shipping, electricity, steel, chemical industry, machinery, etc. for many years. In the field of shipping, its spiral wound gaskets, with their excellent seawater corrosion resistance, ensure the safe sealing of the hull piping system; in the power industry, stable operation under high temperature and high pressure environment cannot be separated from the reliable support of Jintai spiral wound gaskets; and in the chemical and steel industries, facing various extreme working conditions of strong acid, strong alkali, high temperature and high pressure, Jintai spiral wound gaskets also show extraordinary sealing effects. The company is also actively expanding the international market, and its products are exported to many countries and regions overseas, providing high-quality sealing solutions for global customers.